Technology

A collision-resilient drone, purpose-built for confined spaces

Novatrace operates a collision-resilient inspection drone — flying high-resolution visual, ultrasonic thickness (UT), and 3D LiDAR payloads into tanks, holds, and structural compartments where people would otherwise have to go.

How RIT works

Remote Inspection Technique, end to end

RIT is a method recognized by classification societies (such as ABS) as an alternative means of access for certain surveys. Instead of staging or rope access, a collision-resilient UAV is flown into the space to capture the data a surveyor needs.

  1. Prepare the space — the compartment is assessed, ventilated, and made ready per safety procedure.
  2. Fly the inspection — the UAV captures high-resolution visual coverage and, where required, ultrasonic thickness readings and 3D LiDAR.
  3. Process the data — imagery, point clouds, and thickness records are reviewed and quality-checked.
  4. Deliver the report — formatted deliverables are provided for owner and classification review.
The platform

Our inspection drone

A collision-resilient inspection-and-mapping drone built to enter confined, cluttered, and GPS-denied spaces. Novatrace operates it to deliver the inspection service — the platform is how the work gets done; the data and reporting are Novatrace’s.

Protective carbon cage

A cage surrounds the aircraft, absorbs collisions, and lets the drone slide through extremely confined spaces.

GPS-denied flight

LiDAR-based (SLAM) stabilization lets it navigate and hold position inside steel tanks and holds where GPS does not exist.

Collision-resilient by design

Built to keep flying after contact rather than avoid all contact — what makes tight, cluttered spaces practical to inspect.

Small two-person crew

Operable by a two-person team, supporting the small-crew, no-entry operational model.

Operating envelope

Aircraft dimensions (W×H)
48 × 38 cm (18.9 × 13.8 in)
Weight (with LiDAR)
~2,412 g (< 5.2 lb)
Max flight time
11.5 min (base) · 9.1 min with LiDAR
Ingress protection
Splash/dust resistant; LiDAR payload IP68
Operating temperature
0–50 °C (32–122 °F)
Transmission range
500 m (1,640 ft) line of sight
Onboard lighting
16,000 lumens (normal / dustproof / oblique)
Payloads & capabilities

What the platform captures

The payloads behind every inspection — high-resolution visual, ultrasonic thickness, 3D LiDAR, and thermal. Visual and UT fall within our ABS Recognized Service Supplier scope; LiDAR and thermal are added capabilities.

Remote Visual Inspection

Built-in 4K camera pod ABS-recognized

A remote close-up survey — eyes inside the tank without a person inside. Imagery is location-tagged and reviewable in a 3D model.

Camera
12.3 MP 1/2.3" CMOS · 4K/30fps video · 12 MP stills
Detail (GSD)
down to 0.18 mm/pixel
Camera pod
180° tiltable

Ultrasonic Thickness (UT) Gauging

Dual-element ultrasonic thickness probe ABS-recognized

Remote ultrasonic thickness measurement — structural thickness readings without rope access, staging, or entry. UT is the method; hull gauging is its marine application.

Accuracy
±0.1 mm (±0.004"), or 0.1% of thickness
Range in steel
0.8 mm to 250 mm
Display resolution
0.1 mm / 0.01 mm
Modes
Single Echo (Mode 2) · Echo-to-Echo (Mode 3)
Probe frequencies
7.5 / 5 / 2 MHz
Output
location-tagged A-scan, refinable in real time

LiDAR 3D Mapping

128-beam LiDAR scanner

Dense 3D point clouds that let Novatrace deliver a navigable digital twin of the asset — not just photos.

Range
up to 100 m
Precision
±6 mm (1σ) · ±12 mm (2σ); from 0.1% drift
Scan rate
1.3 million points/sec
Export formats
LAZ / LAS / E57

Thermal (Radiometric) Imaging

Radiometric thermal camera

Radiometric thermal imaging captured alongside the visual inspection to reveal heat patterns, moisture ingress, and anomalies. Offered as an added capability — outside the ABS Service Supplier Recognition scope.

Resolution
160 × 120 radiometric
Accuracy
±5 °C / ±5%
Sensitivity
≤50 mK

Also available on the platform: radiation (rad) dose-rate mapping, flammable-gas detection. Novatrace does not currently offer these as services — contact us if your scope requires them.

Why our data is better

Better data than traditional hull gauging

Traditional hull gauging produces isolated spot readings, recorded by hand, that can’t be checked once the technician leaves the steel. Our inspections capture richer, verifiable data — every UT reading geolocated in a 3D point cloud, and every A-scan saved for later review.

Traditional hull gauging Novatrace RIT
Measurement coverage Traditional Spot readings at a limited number of access-dependent points. Novatrace RIT Dense, systematic UT readings across the structure, captured in a single deployment.
Where each reading was taken Traditional Approximate locations marked by hand on a drawing. Novatrace RIT Every UT measurement is tagged to its exact position in the LiDAR point cloud / digital twin.
Verifiability Traditional A single recorded number — no way to confirm it after the fact. Novatrace RIT The full A-scan is saved for every reading and can be re-traced and re-verified in software, refining the echo selection later.
Repeatability over time Traditional Hard to return to the exact same spot on the next survey. Novatrace RIT Return to the identical measurement point on future surveys to trend corrosion accurately.
Context Traditional Thickness numbers with no spatial or visual context. Novatrace RIT Readings sit in a navigable 3D model alongside 4K visual and thermal imagery.
Access & safety Traditional Staging, rope access, or confined-space entry to reach the steel. Novatrace RIT No human entry — the drone reaches the structure and flies the measurements.
From flight to deliverable

The inspection pipeline

Data is captured live, processed into a digital twin, and delivered as a report you can act on.

  1. 1

    In-flight

    Live 4K video, a live 3D map, and live A-scan (UT) refinement — all data location-tagged as it is captured.

  2. 2

    Post-processing

    Imagery and measurements analyzed in dedicated inspection software; point clouds processed and multi-flight data merged into a single digital twin.

  3. 3

    Deliverable

    A combined inspection report (visual + UT) plus 3D model files for owner and classification review.

The safety case

The drone goes in, so your people don't

By flying the inspection, RIT reduces the need for confined-space entry — a leading source of serious maritime injuries. It reduces exposure; it does not eliminate all risk, and safety procedures still govern every job.

Plain-language glossary

Key terms

RIT
Remote Inspection Technique/Technology — drone and remote tools used as an alternative means of access for inspection and survey.
Classification society
An organization (e.g., ABS) that sets and verifies standards for ship and offshore structural integrity.
Close-up survey
Detailed inspection of structure at close range, normally requiring access such as staging or rope access — which RIT can substitute for.
Hull gauging / UT
Ultrasonic thickness measurement of steel to assess corrosion and wear. UT is the method; hull gauging is its marine application.
GPS-denied / SLAM
Navigating without GPS by using onboard LiDAR to map and hold position — how the drone flies inside steel structure.
ESP
Enhanced Survey Programme — a stricter survey regime for tankers and bulk carriers.
Confined / enclosed space
Tanks, holds, voids, and cofferdams that are hazardous to enter — the spaces the drone inspects instead of a person.

Keep your people out of confined spaces

Talk to our team about remote inspection of your tanks, holds, and internal structure.